True that it's almost here, but there have been many many delays as I battled through all of the materials logistics and manufacturing hurtles. I plan to wait to offer a pre-release until I have at least 10 units in stock that I feel are "production quality." The electronics aspect has been complete for some time now. I've recently been working on getting repeatable quality faceplates made. Up until just recently I was attempting to manufacture them in-house. After wasting 200 faceplates through countless mistakes and trudging through the long hours on a manually operated drilling/milling machine, I decided to look less costly and laborious options. I spent many hours improving the accuracy of DIY drilling/milling machine and finally got it dialed in. I also spent many hours making various jigs for metal bending (the mounting base plate) and for alignment of parts on different machines. It was a crazy amount of work just getting the machines set up for the most precision possible. After all my effort I realized the level of tolerance I need for the metal working needs to be less than +/- 0.00025". I found that's simply impossible to achieve with my equipment. That alone means I should consider outsourcing, but I was concerned the cost would be too high. The bottom line is that I got a couple quotes (2 different manufacturing methods) from domestic companies. Both quotes would cost me less than my cost for just the metal... and they would be providing the metal! I simply can't compete and won't even try to. That will free up a significant amount of my finely spread time and ultimately it will lower the cost of the Super Storm substantially. I'm currently waiting on the first test batch from a company who laser cuts the face plates out, along with all the necessary holes, from 4'x8' sheets of aluminum. After I am able to confirm quality fit and finish with repeatability, I'll move forward on getting the bottom support plate made by a 3rd party. That particular part requires a 90° bend, which I was having a terrible time trying to align perfectly. After that's resolved the product is manufacturable on a larger scale than anything I made before. That'll be the point at which I can confidently offer a pre-order with a short waiting time for customers. Please standby as I work out these last couple issues.
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About the AuthorMike Congilosi II, Owner/Designer/Electronics Engineer at Lightning Boy Audio and Owner/Audio Engineer/Music Producer at LBA Studios. Archives
November 2024
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